Erico LENTON INTERLOK Rebar Splicing System User Manual

Instruction ManualLENTON® INTERLOK Rebar Splicing SystemRevised January 2013PDF137_B

4www.erico.com1.3 Coupler Dimensions and Determining Cut Length of Reinforcing Steel – Transitions – Imperial Units* “X” Min. Type 1 and “Y” Min. Typ

5www.erico.com1.3 Coupler Dimensions and Determining Cut Length of Reinforcing Steel – Transitions – Metric Units* “X” Min. Type 1 and “Y” Min. Type

6www.erico.com1.4 How to Determine Inlet and Outlet Straight Tube LengthsTo Determine Inlet and Outlet Tube Length:Distance from edge of panel to cen

7www.erico.com1.5 Locating Inlet/Outlet Tubes for Pump Filling ApplicationWhen the Placing Drawings specify a Pump Fill Application, inlet and outlet

8www.erico.com1.5 Locating Inlet/Outlet Tubes for Pump Filling ApplicationForming:Occasionally it is necessary to bend the PVC tube to route it around

9www.erico.com1.6 Coupler Installation Procedures at Precasting PlantA. Attaching Coupler To Rebar: 1. Remove the thread protector. Examine threaded

10www.erico.com1.6Coupler Installation Procedures at Precasting PlantC. Install Inlet and Outlet Tubes:Refer to the Placing Drawings to determine if

11www.erico.comJob Site Grouting2.1 Quantity of LENTON® INTERLOK Splices per Bag of HY10LHY10L is provided in 50 pound (22.7 Kg) bagsThe values given

12www.erico.com2.2 HY10L Mixing Instructions1 Preparation:1.1 Materials and Equipment Needed for Proper Use and Installation:To permit rapid and conti

13www.erico.com2.2 HY10L Mixing InstructionsIt is recommended that the fluidity be measured on every batch (bag) mixed until the user becomes familiar

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14www.erico.com2.3 Hot and Cold Weather Grouting InstructionsThe HY10L filler material is designed to be used with the LENTON® INTERLOK rebar splicing

15www.erico.com2.3 Hot and Cold Weather Grouting Instructions 5. The HY10L grout at time of placement should be a minimum of 50°F (10°C) and no high

Dowel LengthSealing MortarEmbedment LengthInlet andOutlet PlugsSealing MortarMeasure “A”16www.erico.com2.4 Gravity Fill Installation Instructions For

17www.erico.com2.4 Gravity Fill Installation Instructions For HY10L Filler Material6) Mix the HY10L according to the mixing directions on the bag. U

18www.erico.com2.5 Pump Fill Installation Instructions For HY10L Filler Material(Vertical, Horizontal and Inclined Application as Shown in Figure 1)Th

19www.erico.com2.5 Pump Fill Installation Instructions For HY10L Filler Material12) Once the HY10L has set (usually the next day), the plugs can be r

20www.erico.com2.6 Grouting Troubleshooting GuideI. Recommended Equipment:1. A large piston or garden sprayer filled with water (4 gallon or larger)

21www.erico.com2.7 HY10L Filler Material Product SpecificationHY10L filler material is a specially formulated ready to use grout designed for use in t

PDF137_B C1430IS12WWEN 0.1M0613ACI is a registered trademark of American Concrete Institute.ASTM is a registered trademark of American Soci

iwww.erico.comTable of ContentsGeneral and Safety Information iiForeword iiiOverview iv1. Precaster Installation PAGE 1.1 Components Lis

IMPORTANT – General and Safety InformationA. Only ERICO authorized materials should be used to make LENTON® INTERLOK Rebar Splices. 1. Do not sp

iiiwww.erico.comForewordThe LENTON® INTERLOK System has been designed to exceed the ACI® 318 Building Code Type 1 requirement of developing, in both t

ivwww.erico.comOverviewThe LENTON® INTERLOK Mechanical Reinforcing Steel Splice is designed to connect #5 (16 mm) through #18 (57 mm) rebar, conformin

1www.erico.comPrecaster InstallationI.I Component List:Item No. Description Standard Item Included Separate Order1 LENTON® INTERLOK Coupler Standard2

2www.erico.comTo Determine Typical Cut Length of Reinforcing Steel:Maximum Cut Length Gravity or Pump Condition = [Overall Panel Height - E] + Sealin

3www.erico.com1.2 Coupler Dimensions and Determining Cut Length of Reinforcing Steel – Metric Units* “X” Min. Type 1 will develop 125% of the specifi